Honda CT200 Engine Fasteners
I put this post together as reference for the length of the fasteners used in a 1964 Honda CT200 for assembling the engine cases and covers, but also for some of the fasteners used internally within the engine.
Screw size convention
Example: M6 x 1.00 x 20
M6 - is the diameter of the screw, which in this case is 6mm
1.00 - is the thread pitch of the screw in threads per millimeter
20 - is the length of the screw, which in this case is 20mm
On a few items like pins and a washer I provide dimension in inches instead of mm.
Clutch Cover Screws
Four M6 x 1.00 x 20
Clutch Cover Side Case Screws
Three M6 x 1.00 x 60
Five M6 x 1.00 x 50
One M6 x 1.00 x 40
Clutch Basket Cover Screws
Two M5 x 0.8 x 11 Countersunk Head
Shift Ratchet Pins on Shift Drum
(dimensions are in inches)
Four pins 0.475 long and 0.055 diameter with head
One pin 0.100 long and 0.055 diameter with head
Each pin has a head that is 0.106 long and 0.194 diameter
Center Case Screws
Seven M6 x 1.00 x 60
One M6 x 1.00 x 45
One M6 x 1.00 x 40
Oil Screen Cover Bolts and
Four M6 x 1.00 x 24
Small Drain Bolt on Left Center Case
One M6 x 1.00 x 8
One M6 Aluminum Crush Washer
Generator Side Cover Screws
Two M6 x 1.00 x 28
Two M6 x 1.00 x 22
Generator Stator Screws
Three M6 x 1.00 x 28
Oil Pump Screws
Four M5 x 0.8 x 18
Two M5 x 0.8 x 10
Spark Advancer Bolt
One M8 x 1.25 x 68
Timing Cover Screws
Two M5 x 0.8 x 17 Countersunk Head
Drive Sprocket Retainer Screws
Two M6 x 1.00 x 8
Helpful Links (Shop Manuals, Wire Diagram, Model Information, etc.)
Link to page with listing of CT90 and CT200 parts available on Amazon
Screw size convention
Example: M6 x 1.00 x 20
M6 - is the diameter of the screw, which in this case is 6mm
1.00 - is the thread pitch of the screw in threads per millimeter
20 - is the length of the screw, which in this case is 20mm
On a few items like pins and a washer I provide dimension in inches instead of mm.
Clutch Cover Screws
Four M6 x 1.00 x 20
Three M6 x 1.00 x 60
Five M6 x 1.00 x 50
One M6 x 1.00 x 40
Clutch Basket Cover Screws
Two M5 x 0.8 x 11 Countersunk Head
Shift Ratchet Pins on Shift Drum
(dimensions are in inches)
Four pins 0.475 long and 0.055 diameter with head
One pin 0.100 long and 0.055 diameter with head
Each pin has a head that is 0.106 long and 0.194 diameter
Center Case Screws
Seven M6 x 1.00 x 60
One M6 x 1.00 x 45
One M6 x 1.00 x 40
Oil Screen Cover Bolts and
Four M6 x 1.00 x 24
Small Drain Bolt on Left Center Case
One M6 x 1.00 x 8
One M6 Aluminum Crush Washer
Generator Side Cover Screws
Two M6 x 1.00 x 28
Two M6 x 1.00 x 22
Generator Stator Screws
Three M6 x 1.00 x 28
Oil Pump Screws
Four M5 x 0.8 x 18
Two M5 x 0.8 x 10
Spark Advancer Bolt
One M8 x 1.25 x 68
Timing Cover Screws
Two M5 x 0.8 x 17 Countersunk Head
Drive Sprocket Retainer Screws
Two M6 x 1.00 x 8
Helpful Links (Shop Manuals, Wire Diagram, Model Information, etc.)
Link to page with listing of CT90 and CT200 parts available on Amazon
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